Sr. Manufacturing Manager · open to conversations

Leading the shift from prototype to repeatable production.

I'm a senior manufacturing leader who builds the teams, NPI programs, and systems that take complex hardware from first prototype to high-yield volume — owning new-product introduction end-to-end, shaping manufacturing strategy, and driving contract manufacturers and suppliers to deliver. Still close enough to the floor to know why the line actually behaves the way it does.

01 — About

Process is where good design survives contact with reality.

Aseem Bhandari Aseem Bhandari

I'm a senior manufacturing leader focused on new product introduction (NPI) and production scale-up — leading the teams and programs that carry complex hardware through the messy, high-leverage stretch between a working prototype and a line that ships thousands of good units a month.

These days that means leading people and programs as much as process: building and mentoring engineering teams, owning NPI programs across design, quality, and supply, setting manufacturing strategy, and managing the contract manufacturers and suppliers a ramp depends on — while staying hands-on enough to define assembly flows, qualify processes, and drive root-cause when it counts.

I've done this across very different hardware — optical transceiver assembly, lidar sensors, and electric-machine / PCB manufacturing — which taught me that the fundamentals travel: observe carefully, isolate variables, build the feedback loop, and grow the team that keeps it running before you scale the volume.

Team leadership NPI programs Manufacturing strategy Supplier / CM management Yield & RCA SPC Intelligent data systems Scale-up
10+
Years in manufacturing
3
Industries scaledOptical · Lidar · Motors
8
Capability areasNPI → Volume
3
Production environmentsOEM & contract mfg
02 — Capabilities

What I lead — and the depth behind it.

I lead the people, programs, and partners that turn a prototype into a shipping line — and I stay technical enough to know whether the plan will actually hold on the floor.

How I lead
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Team & People Leadership

Hiring, building, and mentoring engineering and technician teams — and setting the standards and habits that outlast any single person on the line.

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NPI Program Ownership

Owning new-product introduction end-to-end across design, quality, supply, and the floor — from DFM through pilot to a qualified, ramping line.

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Manufacturing Strategy

Shaping how and where product gets built: make-vs-buy, capacity and ramp planning, and the roadmap that carries a line from pilot to volume.

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Supplier / CM Management

Leading contract manufacturers and suppliers to deliver — aligning process, quality, and traceability across partners you don't directly control.

The technical depth behind it
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SMT & Assembly Process

Print, place, and reflow process development, profiling, and qualification — plus final-assembly and integration flows for complex electromechanical product.

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Yield & Root-Cause

Structured defect analysis, failure isolation, and corrective action — turning a noisy yield signal into a ranked, fixable list of causes.

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Statistical Process Control

Putting processes under SPC — control charts, capability (Cp/Cpk) studies, and reaction plans that catch drift before it becomes scrap rather than after.

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Intelligent Data Systems

Building the data backbone of a line — connecting machines, test stations, and inspection into one traceable pipeline so the factory reports its own state in real time.

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Scale-Up & Ramp

Moving from pilot to volume — capacity planning, line balancing, fixture and tooling readiness, and ramp risk management.

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Scaling a line or building the team to do it?

Let's talk about your ramp, your NPI program, or the manufacturing org you need to stand up. Get in touch →

03 — Selected Work

Selected work.

Three environments, one throughline: leading the people and process that get good hardware out the door, reliably — from hands-on process engineer to manufacturing leadership.

04 — Knowledge Hub

Tools & field notes.

Interactive tools and write-ups from the floor — built to be useful to other engineers, not just to read.

05 — Writing

From the floor.

Notes on manufacturing, process, and building data systems that engineers and operators actually use.

All writing →

06 — Contact

Let's talk shop.

Working on an NPI ramp, a yield problem, or a process that needs to scale? Send a note.